Mwm Tcg2032b V16 4.5MW Gas Generator Set with Low Emission

Product Description

Design Conditions

Intake air temperature: 35℃

Intake air humidity: 80%

Altitude: 7m

Exhaust temp. after heat exchanger: 120℃

NOx raw emissions genset (tolerance -8%): 250mg/cubic meter @5% oxygen

Specification

Genset Specifications:

1.Engine: TCG2032B V16

2.Speed: 1000RPM

3.Mean Piston Speed: 10.7m/s

4.Configuration: V type

5.Number of Cylinders: 16

6.Bore*Stroke:260mm*320mm

7.Displacement: 272L

8.Compression Ratio: 12.0:1

9.Mean Effective Pressure: 20.3Bar

10.Mean Lube Oil Consumption @ Full Load: 0.2g/kWh

11.Generator: TDPS TD 145 or similar (*)

12.Voltage: 10.5kV

13.Voltage Range: ±10%

14.Power Factor: 1.0

15.Frequency: 50Hz

Energy Balance
Load:	%	100
Electrical power COP acc. ISO 8528-1:	kWe	4500
Engine Jacket Water Heat:	kW±8%	2068
Intercooler LT Heat:	kW±8%	296
Lube Oil Heat:	kW±8%	600
Exhaust Heat with Temp. after Heat Exchanger:	kW±8%	1929
Exhaust Temperature:	℃±25℃	372
Exhaust Mass Flow: wet/dry:	kg/h	25757/23405
Combustion Mass Air Flow:	kg/j	24972
Radiation Heat Engine/Generator	kW±8%	201/97
Fuel Consumption:	kW±5%	10322
Electrical/Thermal Efficiency	%	43.6/44.5
Total Efficiency:	%	88.1

System Parameters
Ventilation air flow (comb. air incl.) with ΔT=15K	kg/h	120400
Combustion air temperature minimum/design	℃	5/35
Exhaust back pressure from/to	mBar	30/50
Exhaust volume flow/wet/dry	Nm3/h	19758/17755
Maximum pressure loss in front of air cleaner	mBar	5
Zero-pressure gas control unit selectable from/to	mBar	20/200
Pre-pressure gas control unit selectable from/to	Bar	0.5/10
Air bottle, volume/pressure	L/bar	2000/30
Starter motor	L/s/bar	800/16
Lube oil content engine/base frame	L	1850/-
Dry weight engine/genset	kg	24890/54300

Cooling System

Global content engine jacket water/ intercooler: 35% Vol./35% Vol.

Water volume engine jacket/ intercooler: 570L/51L

KVS/Cv value engine jacket water/ intercooler: 88m³/h/62m³/h

Jacket water coolant temperature in/out: 78℃/92℃

Intercooler coolant temperature in/out: 40℃/44℃

Engine jacket water flow rate from/ to: 110m³/h/137m³/h

Water flow rate engine jacket water/intercooler: 136m³/h/65m³/h

Water pressure loss engine jacket water/ intercooler: 2.4Bar/1.1Bar

Engine jacket water pressure outlet min/max: 3.1Bar rel./3.4Bar rel.

Lube oil temp. engine inlet max./lube oil flow rate: 80℃/125m³/h

Minimum Loads

Methane Number Sensitivity

Minimum electrical load for short-term operation: 1060kW

Recommended minimum electrical load for continuous operation: 2150kW

Minimum MN for full load: 70

Load: 100%

Intercooler coolant temperature in/out: 40℃

Electrical power COP: 4500kW

Exhaust Emission Data at Engine Out
Electrical power COP	kW	4300
NOx dry	g/Nm3@5% O2	0.25
CO dry	g/Nm3@5% O2	0.79
THC dry	g/Nm3@5% O2	1.31
NMHC dry	g/Nm3@5% O2	0.11
NMNEHC dry	g/Nm3@5% O2	0.04
HCHO Formaldehyde dry	g/Nm3@5% O2	0.14
methane dry	g/Nm3@5% O2	1.20
Exhaust mass flow Carbon Dioxide	kg/h+5%	2083
Carbon Dioxide dry	%	6.4
Oxygen dry	%	9.8

System / Module	Included Scope of Supply (Bare Genset + MIP)
1. Core Engine (4.5MW)	MWM TCG 2032B V16 (50Hz) stationary lean-burn Otto gas engine; 4500 kWel output; configured for Natural Gas (MN 64-80); natural gas optimized 250mg/Nm3 NOx @ 5% O2; incl. Integrated Front End (IFE) module, multi-gas mixer, turbocharging, microprocessor-controlled high-voltage ignition, and individual cylinder knock/temperature tracking.
2. High-Voltage Alternator	Premium Marelli MJH 800 MC6 or TDPS TD 145 synchronous internal-pole alternator; 11000 V (11kV), 50Hz, Class F insulation, IP23 protection. Features Brushless Permanent Magnet Generator (PMG) excitation, 2-bearing self-lubricated slide bearings integrated with the mixture cooling, 6x PT100 winding sensors, and anti-condensation space heaters (4*200W).
3. Genset Skid & Lubrication	Rigid non-flexing steel base frame; torsion-elastic axial plug-in coupling. Includes height-adjustable steel spring vibration isolators, electric pre-lubrication/scavenging pump, 20 kW automatic coolant/oil preheating system, and an advanced lube oil system complete with mounting arrangements for IFE dehumidification.
4. Mandatory Long-Term Spares	Original MWM Spare Parts Package for High / 15999 h operation, factory-bundled to secure first major maintenance interval.
5. Gas Train & Fuel System	DN 125/125 Zero-Pressure Gas Control Train (Dungs/Honeywell); includes automatic double shut-off valves (Class A), integrated valve seal leakage monitoring unit, gas filter, min-pressure switch, thermal monitoring isolated switch amplifier, and stainless steel expansion compensators.
6. Cooling & Exhaust Hydronic Kit	Loose-delivered high-efficiency plate lube oil heat exchanger, DN 125 gas & dirt micro-bubble separator (max 166.3m³/h), three-way temperature modulating valves (DN 80 / DN 125), safety relief valves, water low-level switches, and an exhaust back-pressure monitor switch (5-500 mbar).
7. MIP / TEM EVO Control Cabinet	TEM EVO Basic Cabinet (ST32-F) with 15" TFT graphic touch operating terminal (BRT); features Ethernet Modbus TCP/IP (MTCP) interface, analog speed setting (ASD), 16 parameterizable failure messages, crank chamber pressure regulation (KGB), 40h/6min electronic logging log/history, and pre-fitment for remote eService. Includes 8m pre-confectioned robust plug cable sets.

System / Module	Factory-Furnished Auxiliary Scope of Supply (BOP) (3-months delivery time)
1. Enclosure System	Heavy-duty weather-proof and sound-proof enclosure panels; structural multi-ventilation containers designed for optimal ambient airflow, acoustic attenuation, and thermal management.
2. Cooling & Water System	Industrial remote cooling radiators (horizontal/vertical type); integrated water storage tanks, internal circulating pumps, and expansion cooling piping circuits.
3. Control & Electrical System	Plant master control panels (MCP); plant auxiliary low-voltage distribution boards (MCC) for managing internal lighting, fans, pumps, and localized power distribution.
4. Starting & Compressed Air	Complete compressed air units; high-pressure receiver air tanks, automatic air compressors, and heavy-duty pneumatic starters configured for high-reliability black starts.
5. Thermal Management	Premium industrial boiler package; auxiliary thermal management components, and heat recovery interfaces optimized for Combined Heat and Power (CHP) applications.
6. Exhaust System	High-performance exhaust gas silencers with high acoustic dampening; dedicated mounting arrangements, structural supports, and expansion bellows.
7. Bulk M&E Installation	Pre-fabricated mechanical piping spools, industrial valves, and complete electrical cabling with heavy-duty cable tray accessories pre-installed inside the enclosure.

After Sales Service

Standard Warranty: 12 months or 2,000 operating hours (whichever comes first).
Extended Warranty: Optional coverage up to 36 months.
Global Support: 24/7 technical assistance and spare parts supply.
Training: On-site or remote operation/maintenance training.

FAQ

Q: What's the lead time for orders?
A: Standard models ship in 180 days; customized auxilary system requires 90 days.

Q: Do you provide after-sales service overseas?
A: Yes.

Q: Can I request a customized bucket size?
A: Absolutely! But please discuss with us first.

Q: What documents do you provide for export?
A: Full export package (Commercial Invoice, Packing List, Bill of Lading, COC, etc.).

Q: How do I place an order?
A: Contact us for a quote, then confirm with a PO.